If you want to convert it to a rocker type switch on your dash, ensure to use diodes that are at least 3 amps. Product information Technical Details Additional Information Feedback Would you like to tell us about a lower price? The float stuck in the empty position tricks your engine into thinking that gas is unavailable and it will shut down the engine. 45-Day Returns Policy. Product Details. The first thing you can do is to lift the seat and ensure the cables are. These fumes contain carbon monoxide, oil, and gas residue given off by the engine and its components. There might be quite few causes to this problem; ranging from faulty ignition switches to loose connections and dysfunctional solenoids. You should check your air filter every six months and replace it as needed. This will make the replacement process that much easier. EZGO Forward and Reverse Switch Assembly Fits Select Golf Cart Models. While gasoline and oil make the engine work and run, a battery is necessary for the initial startup, and voltage is needed to make it run. Try and get the cables replaced to check if the issue is resolved. We need to attach these to your new F/R switch. Hopefully, your read of this article has been as exciting as us delivering it to you. Ernie loves documenting interesting facts about golf. Well also discuss whether or not you can fix the problem yourself or if your cart needs the help of a professional. Ensure all the cables are the same size. The new one is clean and installed correctly. Compress the cable by hand trying to bring these rubber ears as close to each other as possible. This is only a short preview of the reasons for which you need to troubleshoot your Ezgo forward reverse switch. Yes, loose connections on the motor circuit can damage components quickly. E-Z-Go TXT Forward/Reverse Switch Assembly 48V 14-UP. As with your air filter, youll have some warning signs if your spark plugs are the problem. Add to Cart. I just replaced the forward/reverse switch, no big deal outside of corroded everything on the old one that made deinstallation a pain. Add To Wish List. 2000 Club Car Ds 48 Volt Wiring DiagramYour Source for Club Car Golf Cart Parts | Largest Selection Available Anywhere Categories. We have cams, boards, and micro switches to keep your cart running. Painting a golf cart with krylon fusion: How To Do It Right? The ignition switch on your cart is known to have problems. The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). You will then the socket and wrench to loosen the 2 screws on your F/R switch so you can take it out and replace it. Used on 1996-2002 E-Z-GO Electric TXT & Medallist Vehicles with DCS controller, Responsible for forward & reverse directions of vehicle, Can also be used on TXT & Medallist Vehicles with the Precision Drive System (PDS) Controller, Reviewed in the United States on May 10, 2021, Reviewed in the United States on July 11, 2017. yuntugo Compatible with Forward and Reverse Switch Assembly EZGO TXT Electric Golf Carts Replace Part Number:70578-G01, MOSNAI Golf Cart Micro Switch Marathon 3 Terminal Micro Switch with Roller for EZGO TXT Gas (1983-94 pre) & Electric (1965-up) OEM 10606G1 10606-G1 10606G2 10606-G2 17928G1 17928-G1 31535G1 31535-G1, Roykaw Golf Cart Forward and Reverse Switch for Club Car DS 1996-Up 48 Volt OEM #101753005, Drive-up Club Car DS 48 Volt Forward Reverse Switch Assembly with Handle, Micro Switch for Golf Cart 1996-Up, munirater 40 Forward and Reverse Shift Cable Replacement for EZGO TXT Gas Golf Cart 1991-2001 25691 - G01, Automotive Authority 2 Terminal Micro Switch Speed Forward Reverse for Club Car Golf Cart 1980-up 1014808, Vital All-Terrain Forward Reverse FWD/REV F/R Switch 74323-G01, 74323G01 for EZGO Golf Cart Car, 10L0L Golf Cart Forward Switch Assembly Fits for 1996-2002 EZGO DCS Electric Vehicles OEM# 73194-G01, Golf Cart Forward Reverse Micro Switch 101979101 for Club Car DS Gas/Electric, 10L0L Golf Cart Key Console Switch Plate Multifunctional Panel for 2003+ EZGO TXT PDS Electric, Forward Reverse Switch Button & LED Digital Voltmeter & 12V Quick Charge 3.0 Dual USB Socket 3 in 1, CLUBRALLY Club Car DS Golf Cart 36 Volt Forward and Reverse Switch with Handle for 1983-up 1011997 101753003, DIYOLFALL Ignition Key Switch & Keys for EZGO RXV Electric 48V Golf Cart 2008-Up Replaces #605637609682611283, AUTOKAY 70578-G01 Heavy Duty Forward and Reverse Switch Assembly Fits for EZGO 1994 Up TXT Electric Golf Carts, RHOX 84-06 Club Car Golf Cart Forward Reverse F&R Switch 693, Vital All-Terrain Rocker Switch (Forward Reverse) for EZGO E-Z Go TXT PDS Golf Cart Car 2003-Up, CLUBRALLY Golf Cart Forward and Reverse Switch Assembly with Handle Fits Club Car DS, Repalces OEM 101753004, Drive-up Club Car 48V Forward Reverse Switch for 1996-Up Club Car Precedent PowerDrive Electric Golf Cart,Replaces OEM 101856001 101856002, Mamiko Forward Reverse Switch Compatible with Club Cart Precedent PowerDrive Electric Golf Cart Accessories, FWD REV Rocker Switch Plug and Play Replaces OEM# 101856001 101856002, Shunevade Forward and Reverse Switch Assembly for Golf Cart EZGO TXT 1994-2022 Replace 73036G1 70578G1, labwork Forward and Reverse Switch Replacement for Ezgo 36 Volt Marathon 1989-1994, Geggkake Club Car DS Forward and Reverse Switch and Handle Fits 1996-Up 48Volt Electric Golf Carts, OEM #101753005, YSMN Golf Cart Forward and Reverse Switch Assembly Replacement for EZGO TXT 1994-Up, DVPARTS Forward and Reverse Switch 73036G1 70578G1 Compatible with EZGO Golf Cart TXT 1994-up, Accelerator Micro Switch for Club car EZGO 1994-up 25861G01, 25861-G01,25861-G02, Caddy Shift Club CAR Golf Cart Shifter, Forward-Reverse Shift Lever, Handle, Knob, MaySpare 36 Volt ezgo Solenoid, EZGO Electric Golf Car Relay #70 Series Relay Replaces E-Z-Go Electric Golf Cart 27855G01, 11761G1, 27855G02, 31680G1, 3016, Automotive Replacement Electrical System Switches, Automotive Replacement Ignition Starter Switches. [The Ideal Way]. They didn't call today so kart maintenance is put off 'til another day. If that doesnt help, then it is probably replacement time for your switches. The dielectric grease Glen mentioned will work also. The wheels are locked and the maintenance tow switch doesn't seem to work. You should have one or two of them that help your engine to start up and then operate normally. Now check whether either of the switches is stuck midway. link to Callaway Epic Max Driver (Specs Guide), How to Test a EZGO Forward Reverse Switch, Symptoms of a Faulty F/R Golf Cart Switch. Remove a cable - break the battery circuit. Difficult to believe that the switch should be so tight. Just like an electric golf cart, there is a myriad of things that can go wrong with gas-powered golf carts. And is drawn to the outer pin from the center. How to Install EZGO Forward Reverse Switch? It moved freely but with lots of resistance. DC-4 is a Dow Corning compound number that used to be spec'd in aerospace (maybe still is). Hence, although labor costs may vary widely depending on your location and the type of repair, weve estimated that range to be somewhere between $90 to $150. We encourage you to mark your wires before replacing your F and R switch. The forward / reverse lever is very stiff. Any suggestions on how I should approach this problem? The lack of complicated gears and controls does make driving a golf cart a lot easier. Shop our wide selection of cart parts. $55.10. Check the low voltage setting, it should be less than your cart voltage. used wd-40 and per scotty backed off the nut on the fnr. Saw no burned or melt areas. Buy EZGO Forward and Reverse Switches from Performance Plus Carts the Golf Cart Experts here for you! JavaScript is disabled. CURTIS 1234, 1236 OR 1238. Wires can become loose, or ground out which causes your golf cart to not fully operate. You will likely require a professional mechanic to go in and do the troubleshooting and diagnosis of the forward reverse switch issue on your Ezgo. One of the signs that the air filter is the problem is that youll notice your engine start to run funny once it starts getting dirty. While removing them mark them with colors or positions (like 12 o clock, 3 o clock) so you dont make a mistake while installing the new switch. But most likey the contacts on the cam need some dieletric grease. Battery cables come in at #4 on our list of parts that our customers replace most often. Now, how to troubleshoot the Ezgo forward reverse switch? Delaying a fix could prove harmful to your cart, so act fast. You can check out the steps given below to address this problem. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. My 2001 TXT did not have a detent for neutral. If you are looking to convert a DCS device to a PDS switch, then yes it can be done with the right wiring and parts. But most likey the contacts on the cam need some dieletric grease. Get Notified First About Our Latest & Greatest, Sign Up For Our Newsletter And Get Notified First About Our Latest & . Battery cables can go bad from age, corrosion, fraying and other reasons. Label the cables. You can loosen the nut a little that holds the shaft in the forward and reverse switch and it should get easier to move. The main reason why a EZGO gas golf cart will not go forward is because of a locked up brake, or a faulty solenoid and accelerator. Also, once the connections on Ezgo age, they get corroded, leading to connectivity problems in the switch itself. To fix this problem, all you need to do is locate the air filter, and replace it with a new one. The power is connected to the center pin in most cases. The electric one requires deep-cycle batteries. Location: 40 miles of bad road S E of Phoenix. Our family in a golf cart community with many courses just a short walk away and have been golfing, modifying golf carts, and playing with golf simulators for most of our life. If damage occurs to the wiring or cable to the accelerator, your cart will struggle to move forward or backward. Easy install and works good . now my cart goes into reverse again ! You will see a small black box with 2 cables. If so, a key reason for this problem may be a faulty forward reverse switch. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. E-Z-GO Installation Notes. Product ID: KEY-03. Unless the switch is repaired a professional, the problem is likely to reoccur sooner or later. To calculate the overall star rating and percentage breakdown by star, we dont use a simple average. No matter which of the above problems is occurring, a simple jiggle of the float and fuel gauge should get things working again. Either way, youll likely need a mechanic to repair an accelerator problem. This tends to lead to switches getting stuck midway. DCS carts are the most reliable and trouble-free types except for the inconvenience of the switches being right next to your knee. What is the Wire Size for Golf Cart Batteries? It may not always be a clog from the exhaust gas, it could be a bees nest, rodent problem, or other item stuck in the exhaust system causing your engine to not run. The ignition switch is made up of a series of wires and interior components on the switch itself. Golf Cart Battery Cables. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. Related Products. Hence, the number of features in a golf cart is minimal. Set the tow/run switch to tow. Please try again. I had it out yesterday and it was very hard to get into reverse. There was an error retrieving your Wish Lists. When you want to speed up, the accelerator directs more gas toward the engine and produces more speed. Then as you move the shifter between fwd & rvs it will lock it into neutral. To enter diagnostics mode turn the key switch to off, move the run/tow switch to run, move the direction switch from neutral to rev 5 times. Fixing a clogged muffler isnt difficult but it is time consuming. If its malfunctioning, the golf cart may start, but when you move forward or backward it may raddle shut and shut the engine off. For those using the DCS F/R switch here some things you may want to know: Regular cleaning and proper maintenance is the key to a long life for your EZGO F/R switch irrespective of the type of switch you have. 2. These are some symptoms of a bad F/R switch: When you notice the above symptoms the first thing to try is to clean the joints thoroughly to make sure the connections are intact. You are using an out of date browser. There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. This is one of the most common problems. The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). If you notice discoloration in the solenoids texture, be ready to replace it with another one by disconnecting and reconnecting the connections. Turn the maintenance switch under the switch to Tow-maintenance mode. The unique-looking and high-quality golf carts Club Cars DS can run on gas or electricity. Seek professional help if you are unsure of doing it on your own. 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Newer versions have a similar system located at the transaxle end of the cables. Im Eric, master of the carts! This could be related to the copper studs. If you dont get any readings, you can change the switch. After all, some additional skills are never harmful. If it's still to hard to shift back the nut off a little. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'betterplaygolf_com-medrectangle-3','ezslot_4',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');While you might own a gas golf cart, there are still a number of electrical components that can malfunction. A surprisingly common problem with gas-powered golf carts is that they fail to work in forward or reverse. No matter what the warning signal sounds like, however, you should always be able to hear it when youre in reverse. forward and White towards "R", reverse. This repair process may require more than one component to be replaced.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-2','ezslot_8',110,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-2-0'); Since the same issue may arise when any of the mentioned parts go bad, lets hear the price of each part. Taking today off. Add to Cart. Re: Forward / Reverse lever very hard to turn. Remove the seat and move the shift lever. The pins in the center would need separate inputs as they are not connected. $43.00. In case your top cover does not fit correctly, bend the wires to fit them in. Give Us A Call (800) 539-3830 Free Shipping On Orders Over $99! I think I have some. After the markings are done, you can go ahead and remove the cables using the appropriate tools. T. he factors mentioned below affect the reverse forward switch in many ways. When I read your original post I thought you lubed the shaft in the forward and reverse switch but after re-reading I see you lubed the linkage. No information contained in this video shall create any express or implied warranty or guarantee of any particular result. Step 1: Check The Voltage Of The Battery Pack The electrical drive system should be around 36 or 48 Volt. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Part #: CP205972. The speed is low when in the forwarding position. Plug cable with 8-pin connector into the back of the Dash Display. Pro Tip: Ensure your nuts and screws are as tight as possible. Not getting the best speed while in the forward position. Thanks. The potentiometer works as a communicator and tells the speed controller how much voltage it has to consume. On both newer electric and gas golf carts, theres almost always a warning buzzer or bell that sounds when you go into reverse mode. Mounts in 94 -07 EZ-Go TXT/ Medalist lifted 4" or more. If you're lubricating a moving electrical contact it's best to use silicone di-electric grease. There will be a screw on your carburator to do this. Hence, its crucial to provide your Ezgo golf cart with the proper maintenance it deserves. Hence, looking into them indirectly fixes the issue.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-banner-1','ezslot_4',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); The electrical drive system should be around 36 or 48 Volt. I can't move it. $169.95. Moving that handle from FWD to REV or REV to FWD is a chore on the forward and reverse switch and is very difficult to move! Product ID: FR-004. Damaged wiring will sever the electrical connection necessary to operate and a stuck accelerator will result in too much or too little gas flow to the engine. This problem is where the professionals come in. You move it to forward to move forward and you switch it to reverse to back up. Red Hawk. Another similarity between golf carts and automobiles is that they have air filters. Hi. Always remember that your DCS controller is by default set to forward and to move it in reverse the pack voltage needs to be applied on pin 4. This can be done with two small wrenches. If you are uncomfortable with replicating the actions used in this video, seek the service of a qualified professional. The cart moves forward even when the switch is in the neutral position. THANKS! . Ensure that all the connections are tight and corrosion free. Fits all 48v Club Car series carts . $38.57. The buzzer and plug should be located on the right side of the cart behind a switch panel. Electric EZ GO Marathon, Medalist, TXT and RXV. First, turn on the ignition while looking for a reading on the smaller terminals. You might want to stick along if you dont want to miss the critical symptoms and fixes, as wed be discussing more than just troubleshooting.